Considering that an electron is a quantized excitation of the Dirac field, why are there still discussions regarding the "size" of an electron? Isn't the "size" of an electron simply defined as the expanse of the Dirac wave function?
You could say that. I quite like saying the electron's field is what it is. The electron isn't some billiard-ball thing that has a field. You cannot separate the electron from its field. Field is what it is. It's quantum field theory. How anybody ever came to think the electron was an R=0 point particle absolutely beats me. What about the Einstein-de Haas effect which "demonstrates that spin angular momentum is indeed of the same nature as the angular momentum of rotating bodies as conceived in classical mechanics". How does that work for a point particle? Or electron magnetic moment wherein the electron "indeed behaves like a tiny bar magnet". A bar magnet is like a solenoid, reduce it to one turn of wire and there's a current going round and round. How does that work for a point particle? Or how about the Poynting vector for a static field: "While the circulating energy flow may seem nonsensical or paradoxical, it is necessary to maintain conservation of momentum". Or atomic orbitals, where electrons "exist as standing waves". Seen any spherical harmonics for point particles recently? Me neither.
There's wealth of hard scientific evidence out there that says the electron is not a point particle. Indeed, the evidence says there is nothing solid in the middle. And yet people will point to scattering experiments and say they establish an upper size to the electron. That just doesn't fit with all the other scientific evidence. IMHO it's like hanging out of a helicopter probing a whirlpool with a bargepole saying I can't feel the billiard ball, so it must be really small. The wave nature of matter is a fact of life. We can diffract electrons. The electron has a wave nature. A standing wave nature. Standing wave, standing field. And that field is what the electron is. Only it doesn't have an outer edge. So the electron doesn't have a size.
Of course this means that, depending on the situation, the "size" of the electron changes (for example, bound to a proton the "size" of an electron is $~a_0$)
It isn't, not really. The fields largely cancel, but not totally. There's a bit of a field left over, extending out into space. But we don't call it an electromagnetic field or an electron field. We call it something else.
I understand that the question of the distribution of an electron has been addressed here, and elsewhere, before. My intent here is ask, why do we still even ask the question? Is there something wrong with the viewpoint I expressed above?
No. But there's plenty wrong with the claim that the electron is a point-particle. That's elevating mathematical convenience higher than a whole wealth of hard scientific evidence.
Edit: Asked another way (in response to comments), in what physical pictures is the "size" of the electron, independent of the expanse of the wave function, useful or meaningful?
You understand that there is no magical mysterious action-at-a-distance. You understand that electrons and protons aren't really throwing photons at one another, as if hydrogen atoms twinkle and magnets shine. You understand why electrons and positrons move the way that they do. You understand that each is a chiral dynamical "spinor" in frame-dragged space.